The Best 5 120V TIG Welder (2022) – Real Tests & Review

Aren’t you able to select the next perfect welder for your garage or household repairs? Don’t worry. We got you covered. We tested and reviewed some machines, so you’ll get complete assistance in deciding your next best 120V TIG welder.

Top 06 Best 120V TIG Welders

PRODUCT NAME

RATINGS

PRICE

Auto Adaptive Hot Start

1. 2020 PowerArc 140STi

★★★★★

User Friendly

2. Forney Easy Weld 298

★★★★★

Inverter Based

3. Weldpro Digital TIG 200GD

★★★★★

Reputable Brand

4. Lincoln Electric LE31MP

★★★★★

LCD Screen

5. Alpha-TIG203XI

★★★★★

1. 2020 PowerArc 140STi Amp Lift Start TIG Welder

PROS

  • Who wouldn’t want power equipment that comes with a 5 year-long warranty
  • Easy and straightforward setup
  • Compact and lightweight, it can be easily held and carried with no trouble
  • The neat and most important advantage of this best 120V TIG welder is its automatic adaptation to the 120V or 240V
  • Produces high-quality steel and stainless welds using a stick
  • Can work with both A.C. and D.C. power sources

CONS

  • Not designed for aluminum welding in TIG mode unless switched to stick
  • No tungsten is included in the starter kit of TIG consumables
  • Need to purchase a regulator since the machine standard kit doesn’t include one
  • Useful to have a foot pedal (for TIG)

This welder from Everlast is small in size, weighing only 20 pounds which makes it easy to be carried anywhere in the High Impact Plastic Carry case that comes along with it.

Besides its compact size, it is flexible, as it is capable of both stick and DC lift welding, making it ideal for assembling and installing parts or components on construction sites and farm work.

Another facet of this model is the dual voltage feature making this machine a better choice as it automatically adapts to the varying voltages of 120 or 240V.

The most important beneficial quality of this 120V TIG welder is that it has a high power output of 140 amps at a duty cycle of only 35%, which is more than enough for most people.

While using it, we found the two features very resourceful; Auto Adaptive Hot Start, which minimizes the sticking of electrodes to the workpiece, and Auto Adaptive Force Control, to aid in the maintenance of the arc in instances of voltage loss. These are some of the attributes of the welder that makes it number 1 in our list of best 120V TIG welder.

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2. Forney Easy Weld 298 TIG Welder 100ST

PROS

  • Compact and light-weight
  • TIG welds a wide range of mild and stainless steel
  • Comes with a year-long warranty
  • Great for a few automotive applications and home repair projects
  • User-friendly (simple and easy usage)
  • It is durable and versatile

CONS

  • DC output means can’t weld aluminum
  • Does not have gas capabilities or an Amphenol plug for foot pedal control
  • Offers less warranty

Forney Industries is one of America’s oldest family-owned tool, equipment, and accessory product manufacturers. They produce arc welding equipment for farmers and people skilled in a diverse array of repairs, typically around the house.

But the Forney Easy Weld 298 TIG Welder 100ST, 120-Volt, 90-Amp ’s new version is used for Stick and Lift Arc TIG capable welding.

The unit weighs only 9.65 lbs (4.38 kg). It has an astonishingly small footprint, making it easy to carry anywhere while lowering the possibility of causing damage to whatever you’re working on.

welding a chair with forney 120V welder

This TIG welder starts an arc much easier while operating on a 120V input alongside producing a maximum output of 90 Amperes at a duty cycle of 30%.

It can weld between 16 gauge up to 5/16’’, while weld a huge range of mild and stainless steels, and can handle up to 1/8” electrodes making it a powerful welding unit.

The most important advantage of this TIG welder is that it has a continuous range of Amperage adjustments (10A-90A), enabling the welder to set the current as low as desired.

Additionally, The unit accompanies its interior hardware that recognizes voltage drops and other shortcomings, which is an elegant characteristic of the Forney 100ST Arc welder, making it a great option for small projects around the home. The reason to be at number two features its offers at quite a reasonable price.

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3. Weldpro Digital TIG 200 ACDC

PROS

  • Comes with a 3-year warranty
  • Can weld a wide variety of materials (steel, carbon, etc.)
  • The automatic cranking up of fans to high as soon as the machine starts keeps it cool at high amperage output
  • A nice and sturdy foot pedal and well-made argon regulator

CONS

  • Doesn’t have an option for ‘lift TIG’ start but only a High-Frequency start option

A Weldpro TIG ACDC 200GD welder is an inverter-based, digitally designed TIG welder, having dual-voltage input of 110V/240V with an adjustable AC frequency.

The model is versatile since it can TIG weld copper, steel, carbon, and other metals with a 40% duty cycle at full amperage when using DC, as well as welding aluminum and its alloys with a 60% duty cycle at full amperage when using AC.

Its significantly reduced size and weight of 53.3 pounds(24.2kg), along with its Pulse Width Modulation technology, makes it portable and increases its performance by 30 per cent.

Aside from TIG welding, this Weldpro welder also delivers and excels in stick welding. Furthermore, the machine’s amperage control settings are performed from the machine’s console, eliminating the need to reposition the foot pedal with your feet, which is an outstanding feature.

It also offers up and downslope capabilities that only use the button and the path function to allow variable control amperage.

This welder machine stands out from the crowd due to its digital display feature at a reasonable price. Also, it gives you years of trustworthy service while having over-average service cycles. If you aren’t a huge fan of knobs and switches, then the Weldpro TIG ACDC 200GD is the ideal 120V TIG welder.

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4. Lincoln Electric LE31MP- Best Inverter 120V TIG Welder

PROS

  • Portable & lightweight
  • A sturdy foot pedal that enhances the life & durability of the model
  • Sets penetration level & optimal cleaning automatically
  • Comes with a 4-year-long warranty
  • The welder can be used for many welding applications

CONS

  • Expensive to be specifically 120V welder

Lincoln Electric LE31MP is a portable 120V tig welder by well-known brand Lincoln which uses 120v input, which makes it convenient to use at any place. Offers both TIG/Stick modes, and you can switch between them quite quickly.

IGBT technology helps supply low current amperage start, providing a stable arc throughout the welding process. In addition, LE31MP is equipped with an automatic AC balance that helps clean oxidation and deep welding penetration.

It offers an amperage range between 80-140 amps that come in place when welding thin and thick metals.

The reason for putting it number 5 on our list is its high price. Though it offers the quality, a welder could dream of. But we suggest you spend such a hefty amount on 120V TIG Welder.PowerArc 140STi offers welding capabilities similar to it, but it’s half the price.

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5. AHP AlphaTIG 203XI- Best Aluminum 120V Welder

PROS

  • Easy to set up
  • Can weld really thin material since the machine can go down to 10 Amps
  • Portable and adaptable
  • Offers additional user-adjustable controls
  • Can easily swap to AC while in stick mode
  • Comes with a 3-year warranty

CONS

  • The digital readout and the knob reading do not match when powered by 120 volts.
  • The flowmeter gauge is quite inaccurate.

This upgraded variant is a powerful 200 amp AC/DC TIG welder with a 110v / 220v electrical input that weighs 69lbs. It is capable of Tig and stick welding and can weld up to 24 gauge mild steel with a maximum thickness of 3/8 inch and 1/4 inch for aluminium, as well as brass.

Furthermore, the machine has a duty cycle of 60% at 200 Amperage for TIG welds and 35% at 155 Amperage for Stick welds while having an overall output range of 10-200 Amps. The model has a front digital amperage meter that displays your output amp during a weld.

Notably, Striking an arc is simple; all it takes is a quick swipe or touch on the metal to start it. Once the arc is up and running, it is incredibly smooth and simple to operate.

The machine employs sophisticated inverter technology, incorporating IGBT technology for power consumption management and Pulse Width Modulation for improved control over pulse settings.

The nice thing about the machine is the 2T/4T function, which allows it to operate the device with a remote control switch while allowing it to cycle without a foot pedal with customizable characteristics.

“I love it, and I would highly recommend it to anyone.” Easy setup, versatility, reasonable cost, and high arc quality output are just a few of the many qualities that make the Alpha-TIG203XI a great fit for the best 120V TIG welder while providing quality welds all the way.

It is at number 6 because of its heavy weight compared to the 120v above tig welders.120V welders are used for minor welding operations, so they need something easy to carry around.

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Are 120V Welders Worth Buying?


Factors to be Considered while Buying Best 120V TIG Welders

While buying a 120V TIG welder, you must keep the following factors in place to avoid any inconvenience after buying one for your welding needs.

What Voltage does the 120V Welder Offer?

It determines what types of material you are going to weld & the quality of weld joints.

Arc requires a reasonable amount of power to initiate. If you intend to melt thick & strong materials, you will need one that runs on a higher power.

On the other hand, if you want to perform a simple domestic welding operation that doesn’t require higher power, the one with a smaller voltage will do the job.

If you intend to work on a commercial project requiring higher power, you will need one that provides higher power.

Need to Be Carry or Not?

If you want to use a welder in domestic operations like in the garage that does not need to be carried around, you can go with the heavier one. On the other hand, if your welding projects are outdoor, then try to buy one lightweight, which is easier to move around.

Here, you are supposed to choose between higher power output and portability. The more portable, the less the output power and vice versa.

What Duty Cycle is Required?

Opt for one with higher duty cycles if you want to perform welding operations requiring long work hours. On the other hand, a smaller time welding operation can be done with one’s offering less duty cycle.

A smaller can do the job well if you give them time to cool down during the welding operation.30 per cent duty cycle welder is the one we recommend.

What Wire-Feed Speed does it come with?

The welder that allows changing wire-feed speed or the one that runs on low wire-feed is the best option for beginners. You need to be an experienced welder to work with fast wire-feed speed, which requires quick action. So, if you are a beginner, you won’t be able to achieve accuracy if you are using one with a fast wire-feed speed.

Safety Features?

The low-quality machines sometimes produce unstable arcs, resulting in spatter on metal. So, if you want to have cleaner welds, you shouldn’t opt for those with low prices.

Working with electricity and metals is sometimes dangerous. So, go with one that automatically cuts off when it begins to overheat.

Man in Black Jacket Holding a Light
Image Credit: Engin Akyurt, PEXELS

Additionally, you should always wear protective welding gear like gloves, lenses or helmets.

Worth Reading:

FAQS

Can we use a 120V welder for TIG weld?

You won’t be able to get proper results while tig welding with a 120V welder until you use a 20 or 25-amp breaker with it. Regular 15amp 120-volt won’t work with these small welders.

What thickness a 120v Tig Welder can weld?

It welds mild steel ranging from 24 gauge to 3/16 inch thick(0.8-4.8) in a single pass and other materials thickness ranging from 24 gauge to 3/8 inch in a single pass. By using an MVP(Multivoltage plug), you can use both 120/240V input power.

Summing it Up

If you have read this far, you just learned about the best 120 V TIG welders on the market, and these are the tig welders we tested in different welding scenarios.

The best one in our list that we found to be suited to most welding tasks and also not heavy on the wallet with lots of functions is PowerArc 140STi.A dual voltage 120/140 welder offering high power output weighs only 20lbs.

Our second most preferred 120 tig welder is AplhaTIG 203XI. Though it’s a bit expensive to buy specifically for welding tasks that require 120V, the functionality it’s equipped with is worth it.

However, if you want to buy something that comes from reputable sources, then Lincoln Electric LE31MP is your best bet, but other welders on the list offer similar functions at half the price.

Now, the chance for you to be an owner of a welder that suits your needs is in your hands, just like the welder will be. Happy Welding!

Some More Welders I Compared:

About Dave Walker

Dave Walker, a professional welder who has been welding from an early age. Now aims to help others by making them learning skills and finding them new opportunities. He has written for many welding blogs and helped many pursue their welding goals by helping them in choosing the best welding tools of the time.