The 5 Best Miller TIG Welders 2022

Miller has been one of the leading brands in the welding arena. From welding helmets to best miller tig welders, the company has produced quality accessories to ease the burden on professionals and DIYs. The job even gets more delicate and complicated when it comes to TIG welding since it greatly emphasizes accuracy, quality, cleanliness, and, most of all, ease of use.

Considering all these factors, Miller has developed some versatile welding machines that feature everything a TIG Welder needs. Here we have tested different miller tig machines and came up with the best list for them selected on the basis are these features.

  • Type of Welder:
    You can use many welding processes to weld a surface or object, and multiple welding machines are used for these different processes. Basic types are TIG, MIG & Stick welders, and multiprocess welders capable of simultaneously performing various types of welds.

  • Metal Thickness:
    Every metal has a different thickness, so you need to buy one rated for welding that particular metal thickness. Most of them weld ⅜ inch thick metal sheets, while some only work up to 3/16 inch.

  • Accessories:
    You need multiple welding accessories with a welding machine, and the miller welders are included with many of these in the package. These include electrode cables, ground clamps, power cables, carrying cases, and many such items. 

Miller Tig Welding Machines in one Chart

PRODUCT NAME

RATINGS

PRICE

Easy UI

1. Miller Maxstar 161 STL

★★★★★


Inverter Based

2. Miller Syncrowave 210

★★★★★


DC Inverter

3. Miller Maxstar 150 STL TIG Welder

★★★★★


Nice duty cycle

4. Miller Maxstar STR 210

★★★★★


Dual Voltage

5. Miller Diversion 180

★★★★★


Best Miller TIG Welder in the Market

1. Miller Maxstar 161 STL – Inverter TIG Welder

PROS

  • Thermal overload protection will prevent any possible damage
  • Comes with numerous accessories in the box
  • Dual voltage input makes your work easier
  • Extremely portable
  • Good price
  • Easy to use
  • 3 years warranty

CONS

  • Not for Heavy-duty works

Being one of the first in the Miller Maxstar series, 161 STL comes at a reasonable price with many basic and advanced features, easily living up to the day’s needs. Operable on 120/240 V, switch between the two power inputs from the machine’s rear panel without any extra tool to save time.

Moreover, this welder has a compact design, weighing only 13 lbs, with a shoulder strap—which means you can take it anywhere effortlessly. Also, there’s an inverter-based power source in this Maxstar 161 STL for great arc starts.

Since the UI is extremely easy to understand, you don’t have to be a professional to understand it. Just turn the machine on, select process type, set your amperage, and there you go. You are ready to weld any supported material with this little buddy.

Its stick-stuck feature detects if the electrode is stuck to any part and turns the welding output off to avoid any inconvenience. Besides, it allows the welders to weld thinner materials comparatively.

All in all, a great choice if you are not too tight on budget and need a compact welding machine to keep your work going!

Features 

  • Usable on 120-240 V input
  • Compact and portable
  • Low power draw
  • Easy UI
  • 5 Amp TIG capability

Final Verdict

Long story short, if you are willing to use it on heavy-duty work, I think this isn’t something you can rely on. However, I think it is worth considering for DIYs and those light industrial uses.

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2. Miller Syncrowave 210 TIG MIG Spoolmate

PROS

  • Versatile
  • Easy to use
  • Built-in rack for consumables
  • Updatable software

CONS

  • Heavy Weight

Miller Syncrowave 210 Versatile and durable, Miller Syncrowave provides a lot to earn the 2nd position in our list. One of its many features is the 120/240V plug compatibility, which allows you to use it on any power outlet. All you need to do is swap the plugs. Moreover, the inverter-based AC/DC power source even adds to its convenience since professionals need something consistent.

To avoid overheating on certain courses, Miller syncrowave 210 offers a fan-on-demand service that will automatically turn on the fans when needed. Furthermore, the machine sets the most efficient parameters regarding post flow, reducing your expense on shielding gas, etc.

Due to a simple UI, you don’t have to be a pro to use it. Avoiding any mumbo-jumbo stuff, they’ve kept it simple, just like any other Miller device. Any DIY home or the commercial user won’t have difficulty understanding it.

The built-in gear and Autoset function will add even more to your ease as you don’t have to carry a bag to keep extra accessories. Moreover, you must select the metal thickness, and the machine will automatically choose optimal settings accordingly. A similar feature known as “proset” for TIG welders specifically exists.

To talk about the advanced feature that makes it stand out in the crowd is the software updates. The model’s abilities enhance with every new update, expanding the boundaries of functionality. Suited for industrial work, professional welders can take full advantage of it.

Features:

  • 120/240V plug compatibility
  • Inverter-based AC/DC
  • Fan on-demand mechanism
  • Auto post flow function
  • Easy UI
  • Autoset
  • Built-in gear

Final Verdict

Features-wise, Miller Syncrowave 210 has everything one needs for industrial and everyday applications. However, if you are always on the go and need a portable machine, I’m afraid this one might not be something you like since it weighs 144.5 lbs. The duty cycle and output amperage are exceptional, and being versatile will come in handy in TIG, MIG, and Stick Welding. A complete package at a lower price.

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3. Miller Maxstar 150 STL TIG Welder – Portable

PROS

  • Easy setup and installation
  • Compact in size and portable
  • Comes with a long-term warranty
  • Lengthy TIG torch
  • Heavy-duty protection case to protect the entire kit

CONS

  • A bit expensive if you’re on a budget

Miller Electric is known to be reliable when it comes to electric machines; thus, they’ve priced their product accordingly. If a limited budget does not bind you, this TIG welder may be an excellent choice. The top-of-the-line welder is relatively smaller in size when compared to other machines on this list, but the immense power makes up for it quite well.

It is also a bit expensive when it comes to TIG welding machines but possesses premium features that make it a great bargain. It certainly offers the best value for the money. The Maxstar 150 is durable and will outlast many TIG machines. Whether you’re a beginner in welding, a hobbyist, or someone who does it for a living, this one is going to be with you every step of the way. This easy-to-operate welder won’t let you down.

Moreover, it comes with a torch much larger in size than usual ones. However, the 12-foot TIG torch fits easily well into the heavy-duty case with the package. Keep your accessories safe and ensure maximum protection. Unlike common TIG welding machines, this doesn’t even look like one. It’s compact, doesn’t weigh a lot, and can easily be transported here and there. You can also have a look at the best TIG welder for beginners.

Features

  • 35 % duty cycle
  • Dc inverter
  • Lift arc
  • Tig/Stick both applications
  • Easy UI

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4. Miller Electric Maxstar STR 210

PROS

  • HF arc start
  • Among top AC/DC TIG welders
  • Lightweight
  • Settings memory
  • Welds thin sheet metal at 10amp
  • 100 duty cycle rated at 175amps

CONS

  • DC only
  • No TIG torch included

Maxstar 210 is Miller’s latest tig welding machine featuring an HF lift start. It’s designed for professional DC Tig welders for mild and stainless steel welding.DC mode can be used to weld aluminum, buts it’s not recommended because precise cleaning and using helium or argon mix raises the cost. Still, if you want to do so, Maxstar won’t disappoint you.

The standby power button on the front panel puts the machine to rest mode when it’s not welding resulting in power savings. The most loved attribute of this machine is a wireless remote, which gives you the privilege to operate the machine from 300 feet away without going near to machine to make the adjustments. This feature makes the use of machines convenient in the industrial environment.

Features 

  • Capable of using power source from 110-480V
  • 1-3 phase input voltage
  • Weighs only 38lbs
  • Upgradable software
  • Data port for memory card
  • The sleep timer turns off the idle machine

Final Verdict

An excellent value for your money, featuring improved low amperage operations, which give you great control over welding sheet metal. A memory card slot helps to use the same settings on different machines. Moreover, auto-line multi-voltage input, 100 percent duty cycle rated at 175amps, and 3-year warranty makes it worth buying.

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5. Miller Diversion 180-Entry Level TIG Machine

PROS

  • Easy UI
  • Dual voltage input
  • AC/DC functional
  • Compact
  • Lightweight
  • Inverter technology
  • Remote foot control
  • Auto-Postflow feature

CONS

  • The price is not too high but still not suitable for a budget welder
  • Not suited primarily for industrial use

Are you a DIY home user? Good, because Miller diversion 180 TIG Welder is something you might want to have while doing those tidbits household jobs. Equipped with every major function of a casual welder precisely and a professional welder generally, Miller Diversion 180 TIG Welder will do any task easily. However, it specializes in TIG welding.

The easy-to-understand operator interface will allow almost anyone to get used to it as soon as they get their hands on the machine. All one needs to do is just power up the welder and select the material type. It will do the rest.

Diversion 180 front panel

Further, this welder is operatable on multiple input powers, including 120/240 V with Inverter technology, to give you extra options with less power consumption. A “Good Good” situation, isn’t it? To add more to your comfort and machine’s efficiency, You get a Diversion Series foot control and an air-cooled 150 amp torch, both ergonomic and durable, for extra productivity.

To say more, Miller diversion 180 TIG Welder weighs only 50lbs, which means you can carry it anywhere, anytime you want. In addition, the fan-on-demand system ensures a comfortable welding experience since it only operates when needed, reducing extra noise. The auto-post flow feature optimizes post-flow time following amperage without any wastage of gas, saving you additional expenses. You can read Miller diversion 180 in detail if you are interested in getting this one.

In short, with a compact combination of features and ease, you’ll like this welder as a hobbyist and commercial user.

Features 

  • Easy UI
  • 120/240 V operating
  • Comfortable torch
  • Weighs only 50lbs
  • Fan on demand
  • Dependable arc starts
  • Auto-post flow

Final Verdict

Though it doesn’t fall in the budget category, it still can be an option if you aren’t running too tight on budget. However, since it isn’t meant for heavy-duty work due to its low-duty cycle and limited features, I wouldn’t call it something for commercial use.

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Types of Miller Tig Welders

Miller offers four major categories in their tig welding line. Each and every one has its features and usage.

Best Miller TIG Welder
Infographic: Best Miller TIG Welder
  • Dynasty Welders
    The dynasty series s one of the more advanced versions and can be used to weld numerous kinds of metals. The stable arc quality gives fine quality welds. Moreover, it works on both AC/DC modes and helps in different fabrication processes and repairing work.
  • Diversion Welders
    The diversion series welders are user-friendly, with numerous digital display automation controls. The machines can weld stainless steel, aluminum, auto body, and aviation just fine at quite an affordable price tag.
  • Syncrowave Welders
    The series offers a high-duty welder for industrial implications. The welders are quite user-friendly as they are equipped with features, making operations easier.
  • Maxstar Welder
    The series consists of welders that are less in weight and portable. The arc control gives the welder pinpointed precision, resulting in cleaning welds. Moreover, the shoulder strap allows us to carry them anywhere, adding more ease to their usage. These can perform welding on different kinds of metals in various industries like construction works, fabrication, and household operations.

Conclusion

Miller is one most reputed names in the industry of tig welders. All their products have features that meet your industrial, commercial, or domestic needs. The exceptional after-sales service provides customers with all the support they need.

If you are not short on budget and looking for something reliable and durable, miller is your choice. Miller products are trusted by thousands of users worldwide. Whether they are hobbyists, professionals, or beginners, the welders work well enough with them, as they are equipped with the most advanced technology and weld a wide variety of metals.

In the most comprehensive review of the best miller tig welder, each product has been discussed in detail. Reading it will help you select the best one for you.

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About Dave Walker

Dave Walker, a professional welder who has been welding from an early age. Now aims to help others by making them learning skills and finding them new opportunities. He has written for many welding blogs and helped many pursue their welding goals by helping them in choosing the best welding tools of the time.