Best Pancake Welding Hoods 2021 – Reviews & Buying Guide

Looking for the best pancake welding hood?

Demanding construction jobs including welding, and also require personal protection gear and there are endless choices you can select from to protect yourself from potentially serious injuries. Similarly, pancake welding hoods are one of the most popular protective gear and are easily available at most markets.

The reason behind pancake welding hood’s being extremely popular is because they are lightweight in comparison to the standard helmet, and provide exceptional protection of the face during the welding process. They are called pancakes hoods as the overall shape resembles that of a pancake.

When it comes to the front of the welding headgear is round-shaped with a fairly flat surface just like a pancake. Therefore, if you’re on the lookout for reliable, durable, and high-quality options to invest your money you have come to the right place. We will not only be reviewing the products, but we will also look at what important factors to take into consideration.

In our guide, we have shortlisted the top five pancake welding hood’s that you won’t regret investing your money into. Before we move forwards, we have a top pick for you the Sarge’s Pancake Black Welding Hood is exceptionally designed featuring a lightweight Balsa Wood eyepiece, an adjustable elastic headband piece, an Auto-Darkening Lens and comes in two different colors.

Best Pancake Welding Hood:

Let’s have a look at what we have in store for you, shall we?

PRODUCT NAME

RATINGS

PRICE

Adjustable Elastic Headband

1. Sarge’s Pancake Black Welding Hood

★★★★★

Auto-Darkening Lens

2. Wendy’s Pancake Welding Hood

★★★★★

Contoured Balsa Box Design

3. The Original Pancake Welding Hood

★★★★★

Sandpaper Piece for Customization

4. Wendy’s Pancake Welding Hood Helmet with Strap

★★★★

Lens Pocket Depth

5. Wendy’s Pancake Welding Hood with Shield Flip-Up

★★★★

1. Sarge’s Pancake Black Welding Hood

PROS

  • It’s super durable and lightweight.
  • Comes with an Auto-Darkening Lens.
  • Exceptionally designed offering durability.

CONS

  • The headband comes off sometimes.

First, our product review guide for the best pancake welding hood is the Sarge’s Pancake Black Welding Hood is for right-handed individuals. It’s lightweight, durable, made from high-quality material, comes with an adjustable elastic headband design, is budget-friendly, and includes sandpaper in the package which comes in handy to custom-fit the eyepiece size.

Key Features

Based on customer reviews it’s a product, which has an average rating of 4.6 out of 5 stars which is quite excellent in our opinion. Overall, it is described as a high-quality and fairly priced pancake welding hood by existing customers. It’s pretty lightweight and only weighs 12.5 ounces and, wouldn’t cause any neck fatigue when worn for longer periods.

It’s made from durable-quality Phenolic Formica, while the wood eyepiece is contrived from feather-light Balsa Wood. Besides, incorporates the definite standard cheater and lens, while supporting an Auto-Darkening Lens that allows the wearer to select the shade preference. Moreover, you get to select from two colors like Black and Brown.

When we look at the overall shield dimensions, this welding headgear has a side shield measuring 5.8” by 8.0” with a 10.5” face shield providing more than satisfactory coverage of the overall face. In addition, it features a handmade adjustable 1.5” elastic headband for an improved and customized fit, while the inclusion of the one-piece 100cm sandpaper allows the user to tailor-adjust the eyepiece fitting.

The Verdict

Our final verdict on the Sarge’s Pancake Black Welding Hood is a high-quality and durable choice available at an extremely budget-friendly price range while offering maximum safety and comfort to the wearer. When you wear it, you won’t even know you’re wearing a helmet because it’s that lightweight. Therefore, before it gets too late get your hands on it immediately without giving it another thought.


2. Wendy’s Pancake Welding Hood

PROS

  • Standard lens with auto-darkening.
  • Free-of-cost sandpaper for customization.
  • Lightweight with an effortless flip-up design

CONS

  • The auto-darkening lens isn’t efficient.

The Wendy’s Pancake Welding Hood is by a manufacturer that is well-recognized in the welding industry, and extremely popular among professional pipeline welders. Wendy is a brand that offers a wide variety of welding headgear models in various colors, along with the left and right-handed sides while offering high-end, reliable, and durable products.

Key Features

When we look at this particular welding headgear, it’s one of the best pancake welding hoods because very reasonably priced for all it has to offer without compromising on the overall quality in terms of material used. After going through several customer reviews, it’s a product that is highly boosted and, praised for its affordability, robustness and, convenient design.

In addition, this product comes in a white matte finishing and is ideal for right-handed individuals while being decently priced at the same time considering all the features it has to offer. Just like most pancake welding hood’ products reviewed in our guide it has a lightweight eyepiece made from high-quality Balsa wood, while the face and side shield is made from quality plastic material. 

The Balsa Box conveniently supports the standardized lens piece and has an overall flip-up design. Apart from all the necessary features, it has an electronic Miller fixed shade lens and, the auto-darkening mode can be used when needed. Besides, this welding hood has an adjustable elastic headband, with a free-of-cost sandpaper piece for tweaking and, other adjustments.

The Verdict

All in all, the Wendy’s Pancake Welding Hood has all the necessary features you’re looking for in welding protective headgear. It’s reasonably priced, with a lightweight high-quality Balsa wood eyepiece box that can be customized using the sandpaper that comes in the package. The elastic headband offers maximum comfort and, adjustment around the head.


3. The Original Pancake Welding Hood

PROS

  • Approved by the OSHA and ANSI.
  • Innovative guarded ear fold design. 
  •  Lightweight at an affordable price.

CONS

  • Balsa Box is difficult to modify.

Next up we have the very popular The Original Pancake Welding Hood on our list of the best pancake welding hood. It’s manufactured in the United States of America and designed for right-handed individuals who’re looking for a durable and, reliable product. To put your confusions at bay, Original is the name of the brand that started out almost 30 years ago.

Key Features

The brand Original has a well-renowned name in the welding industry and, their products are highly recommended and, admired for their quality and, efficient design by working professionals. When it comes to this particular welding personal protection product, we are more than satisfied with all the unique features it has to offer in the price range it’s available at.

It’s actually a handcrafted pancake welding hood manufactured from Phenolic, Balsa Wood, and pine. There are a variety of welding products by the brand, although this one made it to our reviewing guide because it has a unique one-piece hood pressure-formed Phenolic faceplate with a convenient folded ear-guard design that offers maximum protection and, comfort at the same time.

In addition, the Balsa Wood Box has a contoured design and, can be custom-fit based on individual needs as it’s super easy to modify. In the package comes a single sandpaper piece that is provided for the customization of the Balsa Box. This pancake welding hood comes with an adjustable headband and a singular lens cover. It is also OSHA and, ANSI approved for following industry standards.

The Verdict

To sum it up, The Original Pancake Welding Hood protective headgear is right-handed and, also your safest bet to invest your money into. It comes with a unique one-piece design and, an adjustable headband, while the lightweight Balsa Box is completely modifiable. In addition, it’s approved by the OSHA and, ANSI as it follows the industry standards making it one of the best pancake welding hood you can get your hands on!


4. Wendy’s Pancake Welding Hood Helmet with Strap

PROS

  • Lightweight and durable design.
  • Affordable with free sandpaper piece.
  • Come in a wide variety of other colors.

CONS

  • Only for right-handed users.

We have another product by the brand Wendy because it had fantastic customer reviews all over the web. It comes in a cool blue color, with an adjustable elastic strap for maximum support, and holds well in position when it’s put on. The overall weight of this protective headgear is lightweight while featuring the very standard Miller fixed electronic shade lens.

Key Features

We definitely have to hand it to Wendy’s for manufacturing a variety of personal protective welding gear, while incorporating unique features that we might not come across in its counterparts. When we look at the features, the Balsa Wood eyepiece protects, along with the face and side shield effectively protect the overall face of the user while staying in place at all times.

Of course, it features the standard Miller fixed electronic shade lens, and the lens holder it comes with has a pocket depth of 5.8 inches approximately which acceptable enough. In addition, the hood has an elastic headband that can be easily adjusted to the user’s personal preference, while the sandpaper piece comes in handy to customize the Balsa Box if needed.

It’s a pancake welding hood manufactured in the United States of America and is also available in other colors as well. However, it is only for right-handed working professionals. The product is designed, keeping in mind the quality, and offers maximum protection when engaged in welding work. It meets all the industry standards, and lightweight making it super comfortable to wear.

The Verdict

To wrap it up, the Wendy’s Pancake Welding Hood Helmet with Strap is ideal for right-handed working professionals involved in welding work. It’s made from high-quality Balsa Wood and, features the standard lens that protects the eyes at all times, while the overall design offers convenience and comfort to the wearer all at an extremely affordable price range.


5. Wendy’s Pancake Welding Hood with Shield Flip-Up

PROS

  • It’s for left-handed individuals.
  • It follows and complies with industry standards.
  • Offers an improved experience to the welders.

CONS

  • The front shield is prone to scratching.

Lastly, we have the Wendy’s Pancake Welding Hood with Shield Flip-Up and we are more amazed at the variety of welding shield products the manufacturer has for its customers. There is a reason, Wendy’s is known in the industry because as a brand they offer variety, and this protective headgear, in particular, is definitely unique in its design and completely different from other models.

Key Features

The Wendy’s Pancake Welding Hood with Shield Flip-Up is for left-handed individuals and, it might not have major differences in terms of features in comparison to other models we have reviewed in our guide on the best pancake welding hood. Although, it still offers a much better experience to the user. It comes with a small-sized high-quality and durable lens.

Moreover, it has a Lens Pocket Depth of approximately ⅜ inches along with a Lens Viewing Capability of 2 x 4 inches. In terms of color, this pancake welding hood by Wendy’s comes in a very decent and unique electric blue color.  Besides, it follows all the industry standards when it comes to the overall design and the protection it has to offer to the wearer as it is approved by the OSHA and ANSI.

The Verdict

To sum it up, the Wendy’s Pancake Welding Hood with Shield Flip-Up follows all the industry standards, while being approved by the OSHA. It’s a lightweight, durable and affordable pancake welding hood designed for left-handed individuals, and has a wide lens viewing capability with a flip-up design that offers convenience to the user when working,


Buyer Guide

Best Pancake Welding Hood
Infographic: Best Pancake Welding Hood

We have prepared a buying guide that looks at the most important product features you have to take into consideration when purchasing a pancake welding hood. Below we have shared the most important features you need to have a lookout for:

Balsa Box

The Balsa Box is one of the most important product features on any pancake welding helmet. First of all, it’s imperative to understand what the Balsa Box is and what it does. It’s made from wood which helps to shield the face and eyes from light reflections and sparks from all angles when involved in any welding work. The Balsa Boz has to be lightweight, soft, and easily modifiable, along with being spacious enough to wear eye-gear underneath. 

Comfort Offered

Another important product feature is the comfort level offered by the pancake welding helmet because most welders need to wear it for hours and, an uncomfortable welding gear could interfere with their entire work process and progress. Therefore, the welding headgear needs to be extremely lightweight and, doesn’t cause any fatigue when worn for longer hours. In addition, it makes sure it’s customizable because it can make a huge difference in the overall weight.

Adjustable Straps & Side Shield 

As we are reviewing a different type of welding helmet, pancake welding hood’s come with a side shield cover either on the left or right side. The side shields’ position completely depends on the user’s active arm and, it is extremely important to purchase the right one because otherwise, the wearer could potentially have to encounter higher risks. In addition, the straps that fit around the head need to be adjustable and, should allow for the perfect fitting.

Frequently Asked Questions

To put all your confusions at bay we have taken the liberty to answer some of the most frequently asked questions below:

What Is The Best Pancake Welding Hood?

In our opinion, the best pancake welding hood is the Sarge’s Pancake Black Welding Hood as it’s extremely lightweight, robust, and durable. It’s made from high-quality material and offered at an extremely budget-friendly price. In addition, it incorporates the standard cheater and lens, along with the auto-darkening features that allow the user to select the shade. While, the adjustable elastic band offers comfort and, the perfect fit.

How Much Is A Pancake Welding Hood?

Generally, pancake welding hoods are not very expensive and, in our guide, we have reviewed some of the most affordable options without you having to compromise on the quality of the product. One of the most affordable choices is The Original Pancake Welding Hood and has all the necessary features one looks for. It’s designed for right-handed individuals, has an innovative guarded ear fold design with an easy customizable Balsa Box.

Which Welding Hood Is The Lightest?

Ideally, most pancake welding hoods are lightweight. However, if we were to pick the lightest welding headgear on our list then we would say that the Wendy’s Pancake Welding Hood Helmet with Strap is super lightweight based on many customer reviews and, doesn’t cause neck fatigue when worn for longer hours. In addition, it comes with an adjustable elastic headband that offers a comfortable fit and, is also available in various different colors too.

Are Pancake Welding Hoods Osha Approved?

Yes, most pancake welding hoods are OSHA-approved. In our review guide, we have only incorporated welding headgear that meets all the industry standards. One of the best pancake welding hoods that are OSHA approved is the Wendy’s Pancake Welding Hood with Shield Flip-Up is OSHA approved, as it meets and complies with all the industry standards offering maximum protection to the wearer. Besides, it has uniquely designed and, is for left-handed individuals.

Why Do Pipeliners Use Pancake Hoods?

The reason behind pipeliners using pancake hoods is that they offer complete protection to the eyes and face of the welder. It features a wooden structure called a balsa box which is compact in shape and, crafted to offer maximum protection to the eyes, while another unique function is to support and secure the lens of the welding headgear in its position at all times.

The Final Conclusion

We have finally reached the end of our review guide on the best pancake welding hood and, we hope that we were able to help you in your final decision process. There are countless options in the market that you can choose from. However, we aimed to narrow down your options and bring you the best five pancake welding hood that you can get your hands on immediately without having to worry about anything.

In the end, it’s important to keep a few features in mind when purchasing a pancake welding hood that the balsa box seal out the light that is reflecting the shading, the overall weight needs to be lightweight, it should be comfortable to wear and, manufactured from high-quality materials. These are some of the factors that all welders ensure when purchasing a welding hood. We hope that you were able to find the perfect fit for yourself and, our review guide was helpful.

About Dave Walker

Dave Walker, a professional welder who has been welding from an early age. Now aims to help others by making them learning skills and finding them new opportunities. He has written for many welding blogs and helped many pursue their welding goals by helping them in choosing the best welding tools of the time.

Leave a Comment