9 Best Wire Welders for Exhaust Pipe – Unbiased Reviews

Exhaust pipes are made up of stainless steel, mild steel, and aluminum and can be an uphill task to maintain and prevent them from breakage. Hence, the most effective and affordable way to keep these pipes together is welding. On the contrary, without these welders at hand, you will have to unbolt the entire system as it demands a new and refurbished system.

For this purpose, choosing either a MIG or Gas welders is a popular choice as they are the most powerful out there and offer fast operations. You can also use any other welder with high wire speed and different amperage settings to accommodate the process. Here are some of the best welders for exhaust pipes reviews based on amperage setting, wire speed, power, and voltage capacity.

9 Best Welders for Exhaust Pipe

PRODUCT NAME

RATINGS

PRICE

Sturdy and lightweight

1. Hobart 500559 Handler 140 MIG Welder

★★★★★

Offers great versatility

3. Hobart 500572 Handler 100 Welder

★★★★★

Sturdy and durable

2. Forney Easy Weld 261Welder

★★★★★

Ideal for all skill sets

4. MILLER ELECTRIC MIG Welder

★★★★★

Lightweight and easy

5. SUNGOLDPOWER MIG MAG ARC MMA Welder

★★★★★

Lightweight and sturdy

6. LINCOLN ELECTRIC CO K2697-1 Wire Feed Welder

★★★★★

Offers great durability

7. LOTOS TIG200 AC DC Aluminum Tig Welder

★★★★★

Easy to assemble

8. Lincoln Electric Wire-Feed Welder-K2514-1

★★★★★

Offers great durability

9. Century K3493-1 Flux Core Welder

★★★★★

1. Hobart 500559 Handler 140 MIG Welder – Best Welding Rod For Exhaust Pipe

PROS

  • Exceptional arc performance
  • Ideal for experienced users
  • Sturdy and lightweight
  • 5-position voltage controls

CONS

  • Assembly is tricky
  • Not the most durable

To begin with, this Hobart is the most-wanted welder out there with impressive performance and exceptional durability that serve you well. It is famous for its ability to weld with ultimate thickness, having typical voltage. Further, it has an aluminum drive system that provides you with efficiency to accommodate a variety of tasks (in workshops, homes, and so on).

Talking about the performance, this one is powered by the conventional 110 Volts that consume less power and facilitates energy efficiency. The design also has a five-position voltage system from which you can select one that is ideal for your project and material. It is made up of metal and weighs only 57 pounds. It is absolutely durable and easy to handle. You can also store it ideally in a cabinet or a shelf.

Hobart 500559 Handler 140 MIG Welder

In the end, the arc is stable and can be used for steel with 24 gauge. My particular favorite is the cast aluminum drive system that ensures the durability and strength of your welded pipe. Lastly, the dual gauge regulator helps you in achieving excellent quality and doesn’t require frequent replacement.

In conclusion, this one from Hober is a well-suited option for anyone looking for a reliable, safe, and efficient product. It is best known for its 5-position voltage selector and an aluminum drive system that provide you with exceptional arc performance and strong outcomes. Lastly, this one has a compact size that can be stored ideally, not to mention with energy efficiency.


2. Forney Easy Weld 261Welder – Arc Welding Exhaust Pipe – Flux Welding Exhaust

PROS

  • Sturdy and durable
  • Powerful welding capacity
  • Impressive wire feed adjustments
  • Cost-effective option

CONS

  • Assembly can be tricky
  • Not for arc performance

Forney is a leading brand when it comes to the welding world for its high-end features and functional designs. This one is an affordable product, having all the essential characteristics that can help home users through the process. That being said, it offers a decent duty cycle of 30% at 130 amp with absolute efficiency, not to mention the variety of adjustments that provides you with versatility.

Furthermore, you can operate this device between 30 and 140 amperage that makes it ideal for exhaust pipes and flux wire welding. Since it has more than usual amps, you can also weld materials with thickness up to ¼ inches. For work, this machine has the ability to operate 3 minutes straight at 90A, making it well-suited for heavy-duty and complicated projects.

Last but not least, with this model at hand, you will have the facility to adjust the speed and voltage with the wide feeder system. When it comes to accessories, you cannot find one better than this as it has everything from a spool gun to ground clamps, adapter, and MIG gun. Finally, it is made up of high-quality metal and weighs only 19 pounds, making it absolutely best for durability and easy handling.

Final thoughts, this Forney welder is one of the best welders for exhaust pipes, having quality construction, wire feed adjustments, and powerful welding capacity. It operates on different voltages and works phenomenally well for most of the materials with maximum utility. Furthermore, it is lightweight and includes a variety of accessories that provides you with easy handling and maximum benefit.


3. Hobart 500572 Handler 100 Welder

PROS

  • Sturdy and durable
  • Offers great versatility
  • Includes seven voltage selectors
  • A fair deal of accessories

CONS

  • Assembly is tricky
  • Not for arc performance

Likewise, here comes another quality product from Hobart with impressive power and quality welding. This wire feed welder is designed for small jobs. Additionally, the fact that it is ideal for versatile applications such as stainless steel, sheets, mild steel, flux core, and so on makes it of great value.

Furthermore, the design incorporates a 150-ampere spool gun that is 10 ft in length, providing you with a powerful experience. Here, you will be pleasantly surprised by the adjustable drive that helps you in customizing the device as per your needs. Lastly, it is equipped with seven different output settings, making it ideal for a number of tasks.

When it comes to efficiency, this one has the ability to weld any material that is 24 gauge and has 5/16 thickness in a single pass. For the duty cycle, it provides you the usual 30 duty cycle at 140 amp. Lastly, it is worth mentioning that it operates on 230V that is ideal for professional use and heavy-duty applications.

Wrapping up, this Hobart welder is one of the best welders for exhaust pipe with absolute functionality and versatility. It comes with seven different voltage selectors with drive adjustments that make it ideal for various tasks. Finally, it is energy efficient and operates on 230 V, making it a reliable option for you.


4. MILLER ELECTRIC MIG Welder

PROS

  • Sturdy and durable
  • 40% duty cycle
  • Ideal for all skill sets
  • Offers two voltage settings

CONS

  • Not for arc welding
  • Not the lightest

Here comes another quality welder with a dual-power welding mechanism, having all the basic yet efficient features. I really like this one for its versatility that helps you in MIG as well as flux-core welding. Additionally, for protection, this product is equipped with an over-protection feature that provides you with safety and security all along.

Speaking of the specifications, this one has an angled cast aluminum drive system that ensures a strong and durable outcome. The design further incorporates an efficient cooling fan that makes the exhaust system highly efficient and offers smooth performance. It also operates on a typical 220V that is ideal for thick materials and long-lasting usage.

When it comes to performance, it offers an output range of 30 to 230A that is suitable for thick materials (aluminum and stainless steel). As compared to other counterparts with a similar price range, this one has a 40% duty cycle that is quite impressive. Finally, it is worth mentioning that you can select from two different voltages (120V and 240V) at your convenience.

Millermatic 200 front panel

In essence, this Miller electric welder is a great choice if you are in search of a product to be used for an exhaust welder. It is famous among users for its 40% duty cycle, exceptional performance, and its ability to provide you with a neat and strong welding process. Lastly, the two different voltage options and the aluminum drive system give it an edge over others.


5. SUNGOLDPOWER MIG MAG ARC MMA Welder

PROS

  • Offers sturdy construction
  • It is a multipurpose device
  • Dual-voltage function
  • Lightweight and easy

CONS

  • Assembly is tricky
  • Wire feeder might issue

If you want power and speed for your welding process, I would undoubtedly suggest you go for this Sungold Power. I really like it for its IGBT inverter and voltage adjustments that serve you well. Here, it weighs only 12 pounds and is made up of quality plastic, adding to its durability and portability. If you are in search of versatility, I would highly recommend you this one.

Speaking of the design, it comes with a dual-voltage function that makes it an appropriate choice for Mig, MAG, ARC, and MMA welding, ensuring versatility. My favorite in this model is the spool gun that helps you in welding aluminum with accuracy. You will also find the adjustable wire feeder that allows you to use it for different thicknesses and materials.

In the end, this Sungold Power welder comes with an IGBT inverter that provides you with an accurate welding process (having 1/4 -inch thickness). If you are a beginner and want something that is energy-efficient, you can adjust the voltage at 110V. Finally, you are getting all these features at an affordable price.

In conclusion, if you are looking for something versatile and powerful, this is the one to go for. It is known for its ability to work for a number of materials, having a wire feeder system and dual-voltage system. Additionally, this one comes with an IGBT inverter technology that provides you with a strong and quality output.


6. LINCOLN ELECTRIC CO K2697-1 Wire Feed Welder

PROS

  • Easy to assemble
  • Suitable for thick material
  • Exceptional arc performance
  • Lightweight and sturdy

CONS

  • No spool gun included

First of all, this MIG welder from Lincoln is a popular choice across the market for its stable voltage and well-organized design. The durable and lightweight construction makes it appropriate to be used by anyone irrespective of the skill set. Additionally, it comes in a compact size that you can store ideally in your golf car, truck, and so on.

Secondly, the design incorporates an automatic shut-off feature that operates when there is overheating and imbalance voltage, making it a safe and reliable option. It is designed for aluminum and steel that can weld with a thickness of 22ga, which is absolutely perfect for exhaust pipes. It operates on nine amps with a duty cycle of 20% that provides you with a smooth and stable experience.

Finally, it works on regular 120V that consumes less than usual power, making it energy-efficient. For efficiency, it is great for both flux-core and gas welding. In a single pass, it is able to MIG weld up to 3/16 thickness that makes it a well-suited option for beginners and experienced users. The only downside in this model is the lack of a spool gun that can be a problem for newcomers.

Final thoughts, this Lincoln electric welder is one of the best welders for exhaust pipes with a well-organized design and exceptional arc performance. It is known for its durable and lightweight construction, not to mention with maximum thickness and quality results. Lastly, the fact that it works on a stable voltage makes it stand among others.


7. LOTOS TIG200 AC DC Aluminum Tig Welder

PROS

  • Offers great durability
  • Exceptional arc performance
  • Ensures efficient cooling
  • Auto-mode voltage system

CONS

  • Tricky assembly
  • Not the lightest

If you are looking for something easy yet efficient, I would recommend you go for this Lotos tig welder. It is best known for its compact size, lightweight, and durable construction that makes it a reliable option. Further, the fact that it has a number of adjustments makes it absolutely versatile.

Similarly, it allows you to set the voltage from two options (220V and 110V), so you can choose the one that is ideal for your space. Additionally, it has a number of control options that allow you to set it as per your task requirements. You are also facilitated by the dual-frequency option (50 or 60Hz) with an auto-mode that adds to the ease and convenience.

In the end, it is designed for a number of materials such as stainless steel, mild steel, and aluminum with 9.55mm thickness. Here, it is one of the few models that uses inverter technology to provide you with accurate welding. Finally, it comes with a PAPST cooling system that keeps the device cool and offers smooth working.

Final thoughts, if you are looking for something that can help you through some of the most difficult and complicated tasks. It comes with a dual-voltage and frequency facility that helps you throughout. Additionally, the stable arc performance and an advanced cooling system make it one of my favorites.


8. Lincoln Electric Wire-Feed Welder-K2514-1

PROS

  • Offers exceptional conductivity
  • Sturdy and durable
  • Easy to assemble
  • Offers great energy efficiency

CONS

  • Compromised safety

If you are in the initial stages of welding and want something that can help you in grooming your skill, this one from Lincoln is a great choice for you. You can use this electric welder for professional and basic applications. Also, it is durable and weighs only 71 pounds that add to the overall life and makes it easy to use.

Similarly, the design comes with a gas regulator that allows you to do MIG and flux-core welding. Further, the device operates on 110 V which is energy-efficient and consumes less than usual power. For improved conductivity, this one also has a brass gun, making it highly efficient for smooth working.

When it comes to performance, this Lincoln electric welder is equipped with an adjustable aluminum drive system that allows you to set it according to your requirements. Also, I didn’t experience any difficulty during the assembly process. However, while you are using this for exhaust pipes, I would recommend you use CO2 masks for safety.

Final thoughts, this Lincoln electric welder is one of the best for beginners with all the basic characteristics. It is known for its brass gun and an adjustable drive system that serves you well in a variety of tasks. Lastly, the durable and lightweight construction adds great value to it. All in all, it is easy to assemble and works perfectly for exhaust pipes which makes it a great choice to go for.


9. Century K3493-1 Flux Core Welder

PROS

  • Offers great durability
  • It uses inverter technology
  • Offers absolute security
  • Ideal for all skill sets

CONS

  • Assembly is tricky

I am ending my list of the best welders for exhaust pipes with all the essential features with absolute functionality. Here, it is best known for its innovative and advanced technology that provides you with a smooth experience. Also, the fact that it comes in a compact size and is lightweight makes it of great value.

Likewise, it uses inverter technology to provide you with a maximum output of 90 amp which is pretty exceptional, making it a reliable option. It further has the ability to weld up to ¼ inches thickness for 18 gauge. Considering exhaust pipes are mostly within 3/16 thick, this has more than enough power to weld these things.

Finally, the design is made up of metal and weighs only 19 pounds which adds to the long service life and portability. This welder from Century K3493-1 operates on a typical 220V that is ideal to be used at homes, workshops, and so on. Lastly, it comes with an automatic thermal protection system that shuts down the device while there is overheating and imbalance voltage.

Wrapping up, this Century welder is another quality welder you can use for exhaust pipe with absolute efficiency and long-lasting usage. It uses inverter technology to provide you with maximum output and an effective aluminum drive system. Further, the lightweight and durable design add value to it.


Frequently Asked Questions FAQs

What is the best welder for exhaust pipes?

Hobart 500559 is one of the best welders for exhaust pipes with high-end features and fast wire-feed adjustments. This one is equipped with five-position voltage settings and is powered by 110V which makes it affordable and efficient. Furthermore, the fact that it is designed with power and versatility, irrespective of skill makes it stand among others.

What is the best affordable welder for exhaust pipes?

Forney Easy Weld is one of the best affordable welders for exhaust pipes with all the correct features. This one comes with a wire feed adjustment system and dual-voltage setting that helps you in welding the pipes ideally. Additionally, this package includes a number of accessories, including a MIG gun, spool gun, and so on for enhanced performance.

What features make a quality welder for an exhaust pipe?

There are a number of things you should consider when it comes to welders (specifically for exhaust pipes). For these pipes, it is ideal that you look for either MIG or Gas metal devices as they are equipped with low amperage settings and fast wire feed adjustments, not to mention the voltage settings. Apart from this, try to look for something energy-efficient, powerful, and durable.

Final Thoughts

In conclusion, maintaining an exhaust pipe demands high-quality welding, power, voltage settings, and fast wire feed adjustments. Hence, it becomes significant that you look for something that is incredible and efficient yet lies within your budget limits. If you are in the buying process, the above-mentioned review guide can help you through the process and if you want to know how you can weld the exhaust pipe we have also covered that. Following are my favorites from the list;

  • Forney Easy Weld 261Welder is known for its affordable price, voltage settings, and wire feed adjustments.
  • LINCOLN ELECTRIC CO K2697-1 Wire Feed Welder is one of the best for its durable construction, easy assembly, and powerful voltage.
  • MILLER ELECTRIC MIG Welder is famous for its quality construction, 40% duty cycle, and different voltage settings.

Finally, I hope that you will soon get the best welder that is suited for your requirements.

About Dave Walker

Dave Walker, a professional welder who has been welding from an early age. Now aims to help others by making them learning skills and finding them new opportunities. He has written for many welding blogs and helped many pursue their welding goals by helping them in choosing the best welding tools of the time.