Sheet metal welding can be a tricky process that all welders are not equipped to do. So, with enough skill sets and training, many professional users are able to perform this complicated task. Here, it becomes important that you invest in a quality piece of equipment that has a suitable duty cycle, voltage range, and ampere setting.
Likewise, the professional preference here has always been either TIG or MIG welders, as they are perfectly equipped with what it takes. From a voltage range to a powerful motor and heat settings, these devices have all the necessary features you need for the process. If you are in the process of buying the best welder for sheet metals, here is a review and comparison guide based on duty cycle, voltage range, and ampere setting.
10 Best Welders for Sheet Metal
1. Hobart 500559 Handler 140 MIG Welder – Best Sheet Metal Welder
- Precise and stable
- Offers great versatility
- Variable speed
- Assembly is tricky
I am starting my list with this Hobart 50059 welder for its ability to work with a range of materials, having absolute precision. It is designed for professionals with stable arc performance and thickness capacity. Additionally, it has a voltage selector option that helps you in completing the task with precision.
Likewise, the design incorporates 24 gauge technology with ¼ inch thickness capacity that works well with complicated materials. It further has a duty cycle of 20% (25-140 amp range) which is enough for a smooth and fast process. You can use this with stainless and mild steel, aluminum, and so on with great accuracy.
In the end, it is a MIG machine that can also be used for flux-core purposes, having a 115V powerful motor that is equally energy-efficient. All in all, the adjustable speed can go up to 740 IPM. Lastly, the package has a complete set from MIG gun to cable, gas hose, and much more that adds to the ease.
Final thoughts, if you are in search of something heavy-duty and versatile, I would suggest you go for this one. This device comes with five voltage selector options with a powerful motor and speed adjustments. Also, it has the ability to weld thick materials, having impressive control, stability, and accuracy.
2. Weldpro Inverter Multi Process Welder – Best Mig Welder For Sheet Metal
- It is lightweight
- Dual voltage option
- Offers great control
- Not the most durable
This 3-in-1 welding device is known for its simple mechanism and proper functionality. It is specifically designed for professionals as well as people who are new to this business and want to groom their skill set. Here, the fact that it offers great control and an easy process makes it of great value.
When it comes to performance, this one has a 100% duty cycle and an impressive output range. Therefore, you can use it for various materials such as stainless steel and aluminum ideally. Similarly, this one has a dual-voltage option (110-115V or 220-240V), so you can save power and energy effectively.
Lastly, the design incorporates a digital display option that allows you to adjust the amperage range and voltage as per your requirements. It is worth mentioning that the device is small and can be carried easily anywhere. The package includes a spool gun and tape that helps you all along.
In essence, this Weldpro is one of the best welders for sheet metals with absolute precision and functionality. It comes with high power output and a dual-voltage range that provides you with efficiency. It is also easy and lightweight, not to mention a 100% duty cycle that gives it an edge over others.
3. PRIMEWELD TIG225X AC/DC Tig/Stick Welder – Best Welder For Automotive Sheet Metal
- It is sturdy and lightweight
- Dual voltage range
- Excellent arc performance
- The controls are tricky
Likewise, this Primeweld is appropriately designed for basic to intermediate, routine tasks with noteworthy power output and ampere range. I highly appreciate the inclusion of a 17 series flex torch and power cable that adds to the overall ease. It also has an inverter technology that helps you with the complicated task of working with thin metals.
Speaking of the construction, this welder has sturdy construction with an easily understandable display that helps you with convenience. It is noteworthy that having hand touch controls and precise heat controls makes it excellent in arc performance. It further has both AC and DC output, so you can switch it at your convenience.
Likewise, for efficiency, this one has a dual power range of 110V and 220 V that is not overwhelming for electricity cost and serves you well. It has a thickness capacity of up to ¼-inch for aluminum and ⅜-inch for mild steel, hence you can use this ideally for sheet metals. Finally, the 225-ampere range makes it precise and accurate for small tasks.
In essence, this Primeweld is a great choice for anyone in search of an intermediate-level welder that can work with sheet metals. It comes with an IGBT inverter technology and an easily understandable display, not to mention a decent duty cycle that helps you all along. Overall, it comes with two power output options that make it of great value.
4. AHP AlphaTIG 200X IGBT AC DC Tig/Stick Welder – Best Welder For Steel
- Excellent arc performance
- Great power output
- Offers simple mechanism
- Regulator might issue
Here comes another advanced welder for metals with a performance-oriented design and impressive thickness capacity. The highlights of this model are its digital display and foot pedal control that provides you with ease and control. I really like this for its ampere range and 100% duty cycle.
Similarly, this model comes with a thickness capacity of ¼-inch (aluminum) and ⅜-inch (steel) with absolute control and stability. The design incorporates a foot pedal that helps you in achieving control and stable arc performance. The machine makes minimal noise, so you can use it anywhere.
It further has an ampere range of 150 amp with three different settings, so you can choose the one that suits your task’s requirements. Although this is specifically designed for TIG welding, you can also use this for stick welding. For this, just switch to an AC source and start the process.
Finally, this AHP welder is specifically designed for metals with proper functionality, precision, and control. I highly appreciate its voltage options and powerful ampere range that provides you with an easy and efficient process. Also, it has an unrivaled thickness capacity that makes it one of the best.
5. LOTOS 200A AC/DC
- Offers great control
- Adjustable arc current
- High thickness capacity
- Assembly is tricky
To begin with, this Lotos is another TIG welder, best known for its control, advanced cooling system, and foot pedal facility. It is a well-suited choice for anyone looking for a basic device with the ability to work with light materials. It also comes in a small size that adds to its portability and makes it travel-friendly.
Speaking of the design, it comes with a display option and a foot pedal that provides you with control and stability throughout. In addition, this one has an advanced cooling system that keeps the device balanced during the process of plasma cutting. It also has a decent and stable arc performance with a 60% duty cycle.
When it comes to performance, it is equipped with dual-voltage options that operate either on 110V or 220V. So you can choose the one according to the heavy and light project’s requirements. Lastly, it is noteworthy that the device comes with a square wave inverter technology, making it appropriate for sheet metals.
Final thoughts, this Lotos TIG welder is a well-suited option for anyone looking for a decent thickness capacity and smooth performance. This one has an adjustable arc current and voltage setting that helps you all along. Additionally, it feels light and comes in a compact size that makes it one of my favorites.
6. PrimeWeld 3-in-1 200 Amp TIG Welder
- Sturdy and lightweight
- High power output
- Multi-purpose functionality
- It can be expensive
Here comes another quality process with multi-purpose functionality and absolute efficiency. This is a popular choice across the market for its well-put design that incorporates convenience, performance, and durability. I highly appreciate its powerful motor that consumes less than usual energy and cuts additional costs.
Moreover, this device has a thickness capacity of ½-inches which is appropriate for sheet metals. It has a 200 amp range that works well with a range of materials from aluminum to mild steel and stainless steel. It has a duty cycle of 60% with a 50-60Hz input frequency, making it reliable, fast, and equally effective. Also, have a look at the best TIG welders for aluminum.
Last but not least, this design is made up of stainless steel and weighs only 32 pounds which makes it portable and durable. Also, I didn’t experience any difficulty while setting up this device. All in all, this has both welding and cutting capacity, so you don’t have to spend your money and time on another machine.
Finally, this PrimeWeld 3-in-1 is a great choice for anyone in search of a reliable and safe option. It is famous for its versatility, decent power output, and decent thickness capacity that helps you all along. Lastly, it is lightweight, sturdy, and doesn’t overwhelm you with the assembly process.
7. Hobart – 500553 Handler 210 MVP MIG Welder
- It is safe and sturdy
- Simple mechanism
- Offers great versatility
- It is not the lightest
Hobart is a leading brand when it comes to welders and high-end features. To start with, this one from the manufacturers is another great choice for sheet metals with impressive thickness and versatile tasks. It further has a gauge regulator and a gas hose that adds value to the ease and convenience.
Moreover, it has the ability to weld 24 gauge materials with a ⅜-inch thickness that is quite decent for light projects such as mild steel and aluminum. If you are looking for something versatile, you cannot find it better than this. This is because it has the ability to be used for home repairs, car repairs, and so on.
Finally, it is one of the few models that have seven output voltage options, making it absolutely ideal for multiple functions. It has a change drive roll feature that helps you in automatic sheet welding. You are also facilitated by two power output options, i.e., 120V (for small projects) and 240V (for heavy tasks).
Wrapping up, this Hobart 500553 is a well-suited option for anyone in search of a heavy-duty and versatile welder. I really like this one for its ability to facilitate you with impressive thickness, control, and precision. It is also famous for its ability to work with a range of materials with absolute ease.
8. Forney 309 140-Amp MIG Welder
- Offers great durability
- Easy and simple operations
- Decent thickness capacity
- Customer service is not the best
First of all, this Forney MIG welder is known for its premium construction and high-end features. It has the ability to work with a range of materials, having a decent thickness capacity and outstanding arc performance. I really like this one for its 10ft MIG torch, accessory set, and power output range.
Secondly, this device comes with an aluminum wire feeding system that provides you with stability and control. The design also can be used for flux core welding; you just have to switch the DC source. Moreover, it is worth mentioning that during the assembly process. I didn’t experience any inconvenience.
In the end, this device has a thickness capacity of ¼-inches, so you can ideally use it for sheet metals. The motor works on 115-Volts that consume less than usual power, making it an energy-efficient and low-cost alternative. For this, it has a maximum power output of 140 amperes that is appropriate for basic tasks.
In conclusion, this Forney MIG welder is one of the best welders for sheet metal with high-end features and a simple mechanism. It has a number of voltage adjustments and ampere setting that helps you throughout. Finally, the fact that it is lightweight and sturdy makes it stand among others.
9. Hobart 500554 Handler 190 MIG Welder
- Offers great versatility
- Easy and stable
- Adjustable voltage option
- Not the most durable
This model from Hobart is another upgraded version of 500553 with a simple mechanism and premium features. I really like this device because of its ability to accommodate heavy as well as light projects. Additionally, it has a well-thought design that incorporates a display option and easy switch options.
Likewise, this Hobart welder has a duty cycle of 30% with a 25-190 amp range that provides you with control and stability. It works with a thickness capacity of 24ga, making it a reliable option for stainless steel and aluminum. It is worth mentioning that the motor doesn’t produce much sound despite being extremely powerful.
Finally, it is equipped with seven voltage selector options from which you can easily adjust speed, voltage, and power. Although it is initially designed for MIG welding, you can use it for flux-core welding. Here, you just have to change the DC source. All in all, it has a number of accessories that ease your process.
Final thoughts, this Hobart 500554 is one of the best welders for sheet metal with all the essential features present. It comes with seven different voltage options and a decent thickness capacity that helps you throughout. I also really like it for its power output range and an efficient motor that adds value to it.
10. SUNGOLDPOWER ARC MMA 200A Welder
- Lightweight and sturdy
- It is an affordable option
- Overheating protection
- Not the best arc performance
Last but not least, this device is famous for its inverter technology and advanced cooling system that serve you well. This design has maximum utility and a simple design, making it a reliable option. I really like this one for its overload protection features that adds value to the safety and makes it long-lasting.
Furthermore, the design has an IGBT inverter technology that enhances the overall performance. It is further equipped with advanced controls and a voltage selector, so you can choose the one that suits your individual requirements. For convenience, the manufacturers have added a digital display option.
Lastly, when it comes to efficiency, this one has a thickness capacity of 1-20mm with an 85% score. You can also select from dual-voltage options (110 or 220V) according to your task level. For output, this one has a power range of 20-200 amperes that is quite efficient and quick, making it a reliable option.
In conclusion, this Sungoldpower welder is a well-suited option for anyone looking for a basic and affordable option. It comes with a decent ampere range and IGBT inverter technology that offers you accuracy and control. It further has overload protection that provides you with safety and ease.
What to Look for While Buying the Best Welders for Sheet Metal?
The best welder for sheet metals is the one that is functional, has a large duty cycle, includes ampere settings, and accommodates you with convenience throughout. When you are looking for a welder that works well with light and thin materials such as sheet metals and exhaust pipes, there are some things you should always consider before buying. For this purpose, here are some features that can help you along the way;
The first and foremost important thing you should always consider while buying the best welder for sheet metals is the duty cycle. In simple words, it is the period in which your device constantly operates without any break before you feel the need to switch it off. It is generally measured in percentages. Hence, the key to a quality machine is a high percentage of duty cycle. Specifically, if you are looking for something that can help you with heavy and thick metals, it becomes necessary that you work for a long duty cycle.
Ampere setting is another significant factor you should always look for as it can directly influence the overall efficiency of the device. There are many contemporary models in the market that come with multiple settings, so you can use your machine for more than one purpose. It is because different materials require different thicknesses, capacities, and heating. Additionally, when it comes to metal steels, it is recommended that you go for ampere settings, so you can use them for a range of materials.
Size and Weights
Size and weight are two important elements to consider when it comes to welders. If you are a person who frequently moves from workshop to home, it is ideal that you go for a compact size model with lightweight construction. On the contrary, if you are most likely to be using this device at a fixed position at home, it doesn’t matter what you are going for. Here, I would like to mention that the machines with inverter technologies are lighter than usual.
It is equally significant to have a comprehensive idea about your individual requirements as it directly influences your buying decision. There are many users who prefer a TIG welder over a MIG and flux-core welder. Furthermore, many people are looking for a high power output while others are in search of a suitable speed. Thus, it is important to know specifically what you are looking for, so you don’t have any issues while making a buying decision.
In essence, based on these essential features and some idea of your requirements, you can choose the right one that helps you throughout.
Finally, sheet metal welding can be expensive and complicated for its tricky application and the task’s demands. These best welders for sheet metals are the most popular options across the market, equipped with suitable heat and voltage settings that can help you. If you want some suggestions, here are some of my favorites;
- Hobart 500554 Handler 190 MIG Welder is known for its versatile functions, multiple voltage options, and suitable heat setting.
- PRIMEWELD TIG225X IGBT AC DC Tig/Stick Welder is one of the best for its price range, duty cycle, and power output option.
- Weldpro Inverter Multi-Process Welder is lightweight, versatile, stable, and easy to operate.
Finally, I hope that you soon will find the best welder for sheet metals that serve you well.